Solid surface casting

Custom Molding and Tooling

The benefits of solid surface are well known but in many cases the complex shapes and textures are better achieved by casting versus expensive fabrication from sheet stock. Shower pans, accessories, and vanities are classic products that are better produced by casting. Our custom solid surface shower pans feature easy to clean coved walls, non-slip textured floor patterns, and drain locations wherever you need them.

Project Specific Design Solutions/Consultation

For renovation projects we evaluate your application and suggest solutions specific to your needs.  By applying proven methods from prior installations, we can draw on years of successful experience to help develop your own solid surface solution.

Complete In House Tooling Department

Our facility maintains its own full time staff of model and tool makers.  Our molding operations require product models, master tools and production tool copies. 

Engineering

A fully staffed and experienced  engineering group  designs projects  utilizing both AutoCAD and 3D modeling software packages. 

Notable Projects

Wallace Creek Regimental Complex, Phase II

Design Build with Clark Nexen and Whiting-Turner 

Bachelor Enlisted Quarters housing in three, five-story buildings with over 800 showers.


Norfolk Naval Base BEQ Projects R61 and  R63  /191 & 383 Custom Shower Pans

Norfolk Building 282 Renovations / 

Learn More

The shower pan design challenge included a floor plan where the vanity encroached in front of the shower opening. This meant that the entry side of the pan had to include both a threshold through the entry opening and also water retention inside the unit. 


The Creative Solution:
We designed a custom shower pan that was produced with a water dam on all four sides and a separate adjustable threshold that could be trimmed to fit on site. This also allowed for the same unit to be used for Left or Right configurations.